Swisspacer

Thermal comfort begins with the window

New study by the PHI into “Living Comfort” proves the positive effect of Warm Edge spacer bars

Kreuzlingen / Switzerland, August 2020

When constructing and refurbishing residential properties, comfort and cosiness play an important role for the occupants. For the right feel-good climate, the relationship between temperature and air humidity also has to be right from a construction physics perspective. The impact that the quality of the windows and the choice of spacer bar has on comfort is shown by a new study of the Passive House Institute (PHI).

In its study “Living Comfort”, the Passive House Institute in Darmstadt, Germany, dealt with the question of how comfort and hygiene criteria can be defined and met for windows in different climate zones. “The windows are, as a general rule, still the weakest elements in the building in thermal terms,” explains Prof. Dr. Benjamin Krick, managing director of the Passive House Institute. “Also important for how they perform in terms of thermal comfort are the location of the building and its climatic environment.”

The study differentiates between Arctic, cold, cool-temperate, warm-temperate and warm climates. The investigation is based on various plastic windows with double, triple or quadruple glazing. Spacer bars made from aluminium and stainless steel as well as the highly energy-efficient Warm Edge spacer bar SWISSPACER Ultimate were also used.

“The choice of spacer bar has a big impact on the thermal quality of the window and thus on comfort and hygiene,” says Prof. Krick, summarising the results. “With highly energy-efficient composite spacer bars, windows achieve the requirements by appropriate means and therefore represent little effort for the window maker."

Comfort and cosiness

People perceive a space as being thermally comfortable when it has a certain “operational temperature”. This comprises the average value of the air temperature and the surrounding surfaces. Large temperature differences between air and surfaces give rise to the unpleasant impression of draughts. In the case of cold air draughts, the air falls onto cold surfaces, causing uncomfortable air movements. It has been proved that a pleasant feeling arises when the temperature difference between the indoor air and the surrounding surfaces, such as external walls, ceilings, floors or windows, is less than 4.2 Kelvin.

From these underlying conditions, the Passive House Institute has calculated the so-called “Passive House comfort criterion” for various climate zones. For the cool-temperate climate that prevails in Germany, for example, the derived U-value is 0.85 W(m2/K). For this, the team in Darmstadt assumes an operational room temperature of 22 °C and an outside temperature of -16 °C. If this characteristic value is not reached, a heat source is needed under the window to avoid the unpleasant sinking of cold air.

Avoiding condensation and mould formation

An important factor where comfort and health are concerned is the avoidance of condensation and mould. Moisture gathers at the coldest point in the room – which is frequently around the edge of the glass. However, mould starts growing above the dew point temperature. Surface temperatures must therefore be above the “mould temperature” to effectively protect a building’s structure and the health of its occupants.

“The temperature factor fRsi has become established as an indicator for the hygiene-related conditions on the edge of the glass. If this value is at least 0.7 in a cool-temperate climate, it can be assumed that no mould will grow at normal levels of indoor humidity,” says Krick. An effective solution: increase the temperature at the edge of the glass. “The temperature at the edge of the glass depends on the spacer bar, on the thickness of the glazing unit and on the installation of the pane in the window,” Krick explains. That is why the most meaningful solution is the combination of high-quality thermal spacer bar, triple glazing with the widest possible gap between the panes, and a well-insulated window frame.

The PHI study shows that the choice of spacer bar has an important effect on the window’s thermal quality. From the warm-temperate climate and cooler, the general recommendation is to use triple glazing in combination with highly energy-efficient spacer bars such as the SWISSPACER Ultimate. The values required for comfort and hygiene could then be achieved even with the uninsulated window frames widely found in these regions. With well insulated window frames, the requirements for warm-temperate and cool-temperate climates can be met both with stainless steel spacer bars and with the premium space bar from SWISSPACER. The requirements of the Arctic climate necessitate the use of the SWISSPACER Ultimate in conjunction with a particularly well insulated frame.

Great benefit all round

“When you look at the results of the investigations, practically everyone benefits. The occupier of the building, who profits from greater comfort and mould-free glass edges, and the window maker, who can simply improve his products. Damage that can be caused by moisture is also avoided. That increases customer satisfaction and reduces complaints. Due to the high energy saving, the climate is relieved by the lower CO2- emissions,” summarises Benjamin Krick.

The study was commissioned by SWISSPACER. For years, the Passive House Institute in Darmstadt and SWISSPACER have been working together on studies that provide fundamental information for the market. SWISSPACER started participating in the Passive House Award this year and has announced its own special prize, which will be awarded for the first time in 2021.

The study “Living Comfort – How comfort and hygiene criteria for windows can be met in different climates” is available to download now on the website of SWISSPACER.


Swisspacer

Formed in 1998 Swisspacer is part of Saint-Gobain Glass Solutions. The company has experienced massive growth in the UK over the past 2 years. Its no-investment needed price benefit has been a key advantage that has attracted sealed unit manufacturers and window fabricators and fuelled its growth.

The manufacturing and head office is in Switzerland and a second manufacturing facility is established in Germany. Much investment is taking place to expand production capacity to ensure that Swisspacer is able to satisfy the dramatic ongoing growth in demand for its high performance warm edge spacer bar products.

Swisspacer has a growing network of leading sealed unit manufacturers in the UK and Ireland using its products, including Solaglas, Pilkington, Carey Glass, Supaseal, Custom Glass, Uniglaze2, Glass Systems, Clayton Glass, System 3 and Hollow Seal among others.

Swisspacer exactly matches the shape and dimensions of aluminium spacers, and being rigid and self supporting it handles in a similar way. And because there is no need to invest in expensive new machinery, it makes it very easy to get up and running with warm edge. Automated solutions are however available from Lisec, Saint-Gobain Seva and Rottler and Ruediger.

Independent tests conducted by IFT Rosenheim, the leading European independent fenestration research and test facility, showed that Swisspacer V had the best PSI values of all the other leading brands of spacer bar that were submitted for testing. Using Swisspacer thermal insulation (U-value) can be improved by up to 20%. Swisspacer V and Swisspacer perform very well in the Window Energy Rating Scheme.



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